Compressed air performs countless functions in industrial facilities such as pressurizing hydraulic systems, operating machinery, conveying materials, etc. The overall cost of a compressor comprises the cost of buying, owning, and operating it. Since operational costs make up the bulk of the cost of ownership, energy efficiency becomes an even more important issue. Following certain practices related to compressed air filters can help improve energy efficiency and reduce operating costs.

Role of Compressed Air Filters

Clean compressed air is important to improve efficiency in industrial facilities. Therefore, compressor filtration systems have a significant impact on the energy efficiency of industrial plants. Filtration plays a pivotal role in energy conservation and conserving the lubricants required by the equipment. Air filters remove impurities to allow the compressed air system to function smoothly and minimize pressure drops to optimize performance and reduce energy consumption. The filter also ensures the delivery of high-quality compressed air by preventing the accumulation of contaminants that reduce resistance to airflow.

Importance of Precautionary Measures

Apart from investing in an energy-efficient compressor, taking precautionary measures can also make a substantial difference in the overall costs. Most businesses allow the heat generated by the compressor to dissipate quickly to keep the temperature down. Instead of letting the generated heat go to waste, installing a compressor with a heat recovery system can help recover a high percentage of the energy required to run the compressor. These savings can help industries reduce carbon emissions and increase manufacturing profitability.

Importance of Maintenance and Control  

Neglecting your existing compressed air network can prove to be a costly mistake that leads to inefficiencies. Regular monitoring and maintenance can help businesses reduce their carbon footprint and the cost of operating the compressor. Following a maintenance plan can help improve the overall health and performance of the system. 

For Instance: Reducing the working pressure can also help lower the energy costs. Because one extra bar of pressure can increase the energy costs by 7%. Installing a controller can help monitor and optimize the compressed air system. It can help measure and control the pressure while maintaining the standard of air supplied

Choosing the Right Size and Model of Compressor

While energy-efficient compressors help reduce carbon emissions and operational costs, choosing the right model is still important. It means that you need to be aware of your compressed air needs for different applications. It includes carrying out an energy audit to measure the efficiency of the existing system to discover possible energy savings. An energy audit helps understand and improve the energy efficiency of the compressed air system. It also helps determine the ideal size and type of compressor for the application need. For applications with constant air demand, a fixed-speed compressor can get the job done.

However, most industrial applications have a fluctuating air demand which makes a variable-speed drive compressor a better choice. It can be easily tuned to match the fluctuating air demand to provide significant energy savings. It delivers optimal air quality and lowers energy compensation.

 Conclusion Going green not only makes sense for the planet but also makes sense financially. These are some of the practices that help improve the efficiency of compressed air systems. Moreover, compressed air filters can play a significant role in increasing energy efficiency in a variety of ways.